HRD-150 Elevator Wire Rope Ultrasonic Metal Testing Equipment Steel Rope Flaw Detector

Elevator Wire Rope Detector Steel Rope Wire Rope Internal External Flaw Detector HRD-150

Elevator wire rope crack flaw detector,defectoscope,steel wire rope flaw detector

I. Product Overview

◆ can on-line test the wire rope internal and external broken wire, wear, corrosion, deformation, loose strands, jump wire, material changes and other defects.

◆ the test results can meet the standards of different industries and can be displayed in the form of the number of broken wires and the ratio of the broken wire area to the total broken wire area.

◆ computer USB interface for direct sampling, processing and analysis, with online sound and light alarm and real-time display results.

◆ sensor circular structure, circumferential surround, axial magnetization, magnetization of the wire rope to saturation state.

◆ The sensor adopts alloy aluminum shell, which is waterproof, dustproof, shockproof and moisture-proof.

◆ stable work, reliable performance, high detection accuracy, strong anti-interference performance, accurate data.

◆ software to adapt to Windows98/2000 / xp/Vista/windows7 various computer operating systems

◆ in accordance with the provisions of the national metrology law and the national production safety law, each instrument shall be inspected by the national metrology institute as a third party in accordance with the American standard ASTM1571, and the test report shall be issued to obtain the legal qualification.

◆ widely used in mining, ropeway, lifting equipment, elevator, port machinery, cable bridge and other fields.

2.Technical core and legal qualification

(1). Virtual instrument: infinite uncertainty of wire rope.Only by using virtual instrument technology, replacing traditional instrument with software, and using computer to directly sample, we can ensure no missed inspection and wrong judgment, just like watching a movie, scanning the whole process of wire rope, the results are accurate and repeatable.

(2). Three-determination instrument: according to the national standards for scrap of wire rope in different industries, this product applies electromagnetic qualitative, quantitative, positioning, online nondestructive testing of wire rope internal and external broken wire, rust, wear, metal sectional area change, loose strands, jumping wire, deformation, material abnormalities and other defects.

(3). Legal instruments: according to the provisions of the national metrology law and the national production safety law, each instrument is inspected by the national metrology institute according to the American standard of astm1571-2006 and GB/ t21387-2008 as a third party, and the test report is issued to obtain the legal qualification.

Full range of wire rope diameter range can be detected: Φ 1.5-300 - mm (need to configure different series specifications sensor)

Relative speed between sensor and wire rope: 0.0 -- 6.0 m/s best: 0.3 -- 1.5 m/s

The best gap between sensor guide sleeve and wire rope is 2 -- 6 mm, and the allowable gap is 0 -- 15mm

Broken wire defect (LF) detection capability

Qualitative: single concentrated broken wire qualitative detection accuracy is 99.99%

Quantification: the number of broken roots in a single place allows one or one equivalent root to misjudge

More than 100 times of quantitative detection with single centralized root breakage without error, the accuracy rate is ≥92%

Quantitative rate of change of metal cross section (LMA)

Permissible error of detection sensitivity repeatability: ±0.055%

Permissible error of detection accuracy indication: ± 0.2%

Position (L) detection capability: detection length percentage error: ±0.2%

Power supply: computer battery power 5V

Sensor weight: commonly used specification < 10kg

Ambient temperature: -10℃~40℃ atmospheric pressure: 86~106Kpa relative humidity: ≤85%

(1). Elevator wire rope diameter is 8-16mm

(2). The total model of wire rope computer flaw detector is E15/E20

5. Specifications

Standards: GB/T21837-2008, ASTM E1571-2001 (Standard specification for electromagnetic examination of ferromagnetic steel wire rope), GB/T5972-2006/ISO 4309:90, GB8918—2006

Detecting range:Φ1.5—30 mm (choose different sensor)
Relative velocity between sensor and wire rope:0.0—6.0 m/s Best choice:0.3—1.5 m/s
Best gap between guide sleeve and wire rope: 2—6 mm,allowed gap:0—15mm

Output file type: Word files output

Alarm: Sound and light alarm
Broken wire rope location(LF)detection
Qualitative judgement accuracy: 99.99%
Quantitative assessment
Repeatability error of Sensitivity: ±0.055%
Display error: ±0.2％
Error of location detection,(L): ±0.2%
Power:5V computer power supply
WEIGHT OF SENSOR: < 10kg (Regular sensor)

Environment temp.-10℃~40℃

Air pressure:86~106Kpa

Relativity humidity:≤85%

The windows system of wire rope computer detector is the GB system renewal product which based on the DOS software theory and the real time display alarm guiding ideology utilizes Visual Basic6.0 the programming language foundation, carries on the compilation to become.

This system hardware part uses the domestic and foreign advanced magnetic sensor and the independent research and development sampling module unifies, through RS232 (or USB) main line driving, directly storage data in computer.

This system software part is in the wavelet transformation analysis foundation, in utilizing Visual Basic 6.0 programming language foundation, carries on the compilation to become. Achieve the functions such as data acquisition and control, data analysis, data display, data storage and so on. Increase the visible characteristic in the DOS software function, and by its unique tendency continuously to track the way, may continuously, the dynamic observed data signal and its the change situation, and the real time display obtained result and sends out the alarm; Software increased the automatic evaluation function; In the partial flaw demonstrated on increased cross section and the total sectional area percentage; Software and Windows are completely compatible, suits to user's inertia operation, uses the Word files form production examination report.

This system software may compatible wire rope computer detector DOS software sampling data format, and can analysis processing to it.

The windows system took an independent operating procedure and the safe examination system, can conveniently be suitable for each kind of modern computer, and completes a series of examinations procedure.

6. Systems Demand

6.1 Computers Hardware Disposition Demand:

Processor: Above Celeron 1.5GHZ
Memory: 128MB
Hard disk: 10G
Connection: RS232 or USB
Monitor: Above VGA

6.2 Software Environment Demand:

• This system supports the Windows XP, Windows 7, Linux etc operating system;

• Need install Microsoft office word platform.

6.3 System Disposition

7. Sensor introduction

Magnetic sensor: The sensor is composed by displacement locator (Leading wheel, encoder), the magnetization installation and the sampling organization. After the system activated, the wire rope and it has the relative movement, then it can gather the signal.

Displacement locator: Leading wheel rotated a circle, the photoelectric encoder sends out the sampling instruction pulse, realizing equal space sampling.

Magnetization installation: When the wire rope and it has the relative movement, completes to the wire rope axial magnetization.

Sampling organization: When the wire rope and the sensor have the relative movement, the Hall element composed the sampling channel will transform the wire rope magnetic flux leakage change condition into the simulation voltage signal.

8. HUATEC real-time alarm apparatus

The HUATEC real-time alarm apparatus is a portable multi-purpose data acquisition, through the RS232 transmission line to send and save the converted data signal to the computer, make use of the computer CPU formidable function on-line and real-time processing analysis, according to the equivalent threshold value which will set in advance sends out the real-time alarm. One group to give the sensor power supply lithium battery group, the output is 5V. There is an addition charge port to be possible to supply the charge and the power switch.

Established in year 2000,HUATEC Group is a reliable manufacturer and supplier of testing instruments in Beijing China. HUATEC Group combines all the R/D and production advantage of all its own subsidiaries, takes advantage of its years marketing and sales experience in global market, contributes to offering most qualified competitive products and service to international markets.

HUATEC Group products are composed of all kinds of metal and non-metal testing equipments, such as portable hardness tester, micro hardness tester, shore durometer, vickers hardness tester, Rockwell hardness tester, Brinell hardness tester, portable X-ray flaw detector, mobile X-ray flaw detector, Real-time X-ray image flaw system, holiday detector, digital portable eddy current electrical conductivity meter, digital ultrasonic flaw detector, coating/painting thickness gauge, ultrasonic thickness gauge, vibration tester, surface roughness tester, profile projector, etc, and all of their accessories such as ultrasonic transducer, test block, IQI, lead screen, densimeter, film viewer etc.

HUATEC Group employees include a highly trained staff of engineers for sales and service, that are committed to offer satisfactory products and prompt service to all home and abroad customers.

HUATEC Group, based on most advanced technology in China, is an China famous industry group, focus on development & research and precision production of various testing equipment. The group has two own factories and two sister factories located in area of Beijing, Liaoning, Shandong and Guangzhou. All the products are produced following ISO9001 regulations and the products have been exported to most of world markets in passed years.

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