
KIC X5 Thermal Profiler with SPC software and RF capability For Reflow
With 7, 9, and 12-channel models, the X5 is able to acquire a lot of data, allowing you to precisely evaluate each thermal profile and process in your factory. Measure slope, peak temperature, time above liquidous, and more. Data is transferred to your computer via a USB cable or, for RF models, wirelessly through radio frequency transmitters—no cable connection required.
A lot of data means nothing without a way to parse it. The powerful SPC charting software that comes with the X5 helps improve production quality, productivity, and documentation over time by allowing operators to spot and correct process drift before it results in defects and yield issues. The collected data can also be analyzed with an eye toward overall process improvement.
In addition to helping to improve process in general, the X5 makes it easy to set up new profiles. Process improvement and optimization is automated with the X5, thanks to the included Navigator Power™ software. Navigator Power is able to identify the best oven setup in mere seconds, based on basic optimization criteria selected by the user. Users are quickly and intuitively guided through profiling, and a Process Window Index™ (PWI) lets operators know at a glance how “in spec” a given profile is—the lower the PWI number, the more centered the profile is within the process window. Finally, manual prediction capability allows users to instantly view expected results to changes in the profile.
Featuring new improvements in hardware, the X5 thermal profiler from KIC is designed to withstand daily use in the toughest production environments, a claim that’s backed up by the profiler's two-year warranty. The new design also addresses the voltage spikes that can occur in some ovens and wave soldering machines with updated electronic circuitry that is more tolerant of these conditions.
The KIC Navigator software included with the X5 makes it possible to optimize oven setup even for strict process requirements, ensuring maximum product throughput, better equipment utilization and more efficient staff allocation.
KIC’s powerful Navigator™ software is a system that automatically determines the single best oven recipe for every product. Once the initial profile is run, the Navigator evaluates billions of combinations of conveyor speeds and setpoint temperatures in less than a minute, so operators no longer need to set search parameters.
You give the Navigator your profile specs, and the Navigator presents the process set up that will produce a profile centered in the process window, with the lowest Process Window Index™ (PWI). With the Navigator, an operator with limited process knowledge can find the optimal profile every time.
Whether it takes you two runs to set up a simple profile, or 5 runs for a difficult one, why spend the time? The Navigator finds the best possible profile in less than 60 seconds. This means more efficient use of the engineering resources, increased line uptime, and improved line uptime - which all mean an improved bottom line.
Without the power of the Navigator, solder reflow oven setpoint changes are typically made in 5°C increments. Research made possible by the Process Window Index shows that setting up the oven in smaller increments offers significantly improved process performance. Extensive testing revealed substantial benefits in setting up profiles in 1°C increments. Slight setpoint changes in the soak and reflow zones produced more robust profiles that reduced temperatures at hot spots on the board and provided more even heating across the assembly. Precision profiling also makes developing tight-spec lead-free profiles as quick and easy as any other profile with the Navigator.
Minimum System Requirements
KIC 'X5' - Specifications | |
---|---|
Dimensions (L x W x H) | 7-channel 206 x 60 x 17 mm (8.1" x 2.4" x 0.7") With shield: 302 x 75 x 23 mm (11.9" x 3" x 0.9") 9-channel 206 x 75 x 17 mm (8.1" x 3" x 0.7") With shield: 312 x 90 x 23 mm (12.3" x 3.5" x 0.9" 12-channel 206 x 98 x 17 mm (8.1" x 3.9" x 0.7") With shield: 323 x 113 x 23 mm (12.7" x 4.4" x 0.9" |
Accuracy | ± 0.5˚C |
Resolution | 0.1˚C |
Internal Operating Temp. | 0˚C to 85˚C |
Sample Rate | 0.1 to 10 readings/sec |
Data Points | 224,640 |
Data Transfer | Standard model USB 2.0 (Std-A/Mini-B) after datalogging run RF model Wireless over RF (radio frequency 433.92 MHz), sent real-time during datalogging run, or via USB 2.0 (Std-A/Mini-B) after datalogging run |
Power Requirements | 3 AAA batteries, USB cable when connected to a computer |
Thermocouple Capacity | Type K, standard (7, 9, or 12, depending on model) |
Thermocouple Temperature Range | -150˚C to 1050˚C |
Thermal Shield | Cool Touch Stainless Steel 7 or 9 channel |
Computer Configuration Minimum System Requirements | Dual Core / 1 GHz processor PC w/2 GB RAM |
Dongguan Kingfei Technology Co.,Limited
KINGFEI SMT, a leading provider in the electronics manufacturing industry, specializes in Surface Mount Technology (SMT) solutions, offering a comprehensive range of high-quality SMT pick-and-place
machines, peripheral equipment, and precision components. Since our
establishment in 2013, we have been committed to driving innovation
and excellence, empowering customers worldwide to optimize their
production processes and achieve unparalleled efficiency.
Our Product Portfolio
1. SMT Pick-and-Place Machines
Long time stable offer main brands Mounter machine, original new
and used machine both available.
FUJI AIMEXII, NXTii and NXTiii Series;
Panasonic CM402/CM602 and NPM D2/D3, NPM W, NPM TTII Mounter;
ASM Siplaces SX and Siplace TX series;
Yamaha YV100XG machine, YG100 machine, YS24, YSM10, YSM20R, YRM10, YRM20 Mounter;
JUKI KE2050 KE2060 KE2070 KE2080 KE3010 KE3020 FX-1/FX-1R/ FX-3, JX100 JX300, JUKI RX-7 Chip Mounter, JUKI RS-1R Machine etc;
Samsung SM411 machine, SM421 Machine, SM471 SM471plus, SM481 SM481plus, SM482plus, Hanwha HM520 Mounter, Decan S1, Decan S2, Decan L2, all have stocks.
2. Peripheral Equipment
Complementing our SMT pick-and-place machines, we offer a wide
array of peripheral equipment. From solder paste printers and
reflow ovens to conveyor systems and board handling
equipment(Loader/Unloader, AOI machine, SPI machine, SMT Buffer
Conveyor, SMT instpection Conveyor, Wave Soldering Machine, Stencil
Printer, Transformer, Air compressor, Furnace Temperature Tester,
our peripherals are designed to integrate seamlessly with your SMT
production line. Each piece of equipment is built with durability
and reliability in mind, ensuring smooth operation and minimal
downtime. These peripherals help streamline your production
workflow, from component loading to finished product assembly.
3. SMT Spare Parts and Accessories
We understand that the quality of components directly impacts the
performance of SMT equipment. That’s why we supply a comprehensive
selection of genuine SMT Spare Parts and accessories, including
nozzles, feeders, belts, Laser, Motor, Filter and sensors. Our
components are sourced from trusted manufacturers and rigorously tested to meet international quality standards.
They provide long-lasting performance, reducing maintenance costs
and ensuring the continuous operation of your SMT production line.
Our Strengths
- Innovation: Our in-house R&D team stays at the forefront of
technological advancements, constantly developing new features and
improving our products to meet the evolving needs of the
electronics manufacturing industry.
- Quality Assurance: Every product undergoes strict quality control
procedures at every stage of production, from raw material
inspection to final product testing. We adhere to international
standards such as ISO [ISO number] to ensure that our equipment and
components deliver consistent, reliable performance.
- Customer-Centric Service: We believe in building long-term partnerships with our customers.
Our dedicated customer support team provides comprehensive
pre-sales consultation, professional installation, and training services, as well as prompt after-sales technical support. We’re always
ready to assist with any inquiries, maintenance needs, or
troubleshooting to keep your production running smoothly.
Global Reach
With a global distribution network and offices in key regions, we
serve customers across the globe, including electronics manufacturers, contract manufacturers, and research institutions. Our commitment to delivering superior
products and services has earned us a reputation as a trusted partner in the industry.
Whether you’re looking to upgrade your existing SMT production
line, set up a new manufacturing facility, or source high-quality SMT components, KINGFEI SMT has
the solutions you need. Contact us today to learn more about how we can help you
achieve your manufacturing goals and stay ahead in the competitive electronics market.