Rapid - Rate Thermal Cycling Chamber for Solar Panel PV Module Industrial Tesing

Quality Rapid-Rate Thermal Cycling Chamber for Solar Panel PV Module Industrial Tesing​


1. Applications:

KOMEG Turnkey Environmental Stress Screening (ESS) Systems are specially designed to meet a range of ESS testing applications. ESS Systems consist of a test chamber, controller, product fixture, interconnect and wiring, and a functional tester.

Environmental stress screening (ESS) is also known as Burn-in, AST (Accelerated Stress Testing), HALT (Highly Accelerated Stress Test), or HASS (Highly Accelerated Stress Screening). No matter what the name is, the idea is the same: create a test program that allows you to eliminate the infant mortality of your products.

Developed to help electronics manufacturers detect product defects and production flaws, Environmental Stress Screening forces infancy product failures that would otherwise occur after final assembly and product delivery. ESS Chambers’ goal is to improve profitability by eliminating defective products. ESS Systems can meet individual performance needs, product loading, and throughput requirements. KOMEG Technology has the experience to provide the best solution for ESS testing at your company.

4. ESS Test Chambers Application on Solar Panel PV Module Industrial:

Solar Panel Test Conditions is as below:

Thermal Cycle Test Profile

Suggested Test Profile:
Step 1: Ramp from ambient to -40 ℃ (100 ℃/hr max on module, or 39 minutes) (UL ramp is air temp.)

Step 2:Hold -40 ℃ for 10 minutes minimum (±2 ℃)

Step 3: Ramp to 85 ℃ (100 ℃/hr max on module, or 75 minutes) (UL 90 ℃, ramp is air temp.)

Step 4: Hold at 85 ℃ for 10 minutes minimum (±2 ℃) (UL 90℃)

Step 5: Ramp to 23 ℃(100 ℃/hr max on module, or 36 minutes) (UL ramp is air temp.)

Step 6: Go to step 1. Cycle 50 or 200 times.(UL 200 times)

Testing time:
Note: Total time per cycle is not to exceed six hours.
Fastest cycle time is 170 minutes/2.8hours (ramping at 100 ℃/hr)
Slowest cycle time is 360 minutes/6hours (ramping at 44 ℃/hr)

Total test time: Maximum ramp rate: 6 days or 24 hours.



Humidity-Freeze Test Profile

Suggested test profile:
Step 1: Ramp from ambient to 85 ℃/85%(100 ℃/hr max on module, 36 minutes)

Step 2: Hold 85/85 for 20 hours minimum (±2 ℃, ±5%)

Step 3: Turn off humidity control. Ramp to 0 ℃ (100 ℃/hr max on module, 51 minutes)

Step 4: Ramp to -40 ℃ (200 ℃/hr max on module, 12 minutes)

Step 5: Hold -40 for 0.5 hour (±2 ℃, 30 minutes)

Step 6: Ramp to 0 ℃ (200 ℃/hr max on module, 12 minutes)

Step 7: Ramp to 23 ℃(100 ℃/hr max on module, 51 minutes)

Step 8: Go to step 2 . End test after ten cycles.

Note:
Maximum total time for steps 3 to 7, plus step 1, is four hours.
Minimum time possible is 156 minutes, or 2.6 hours.

Total test time: 9.4 – 10 days



5. Structure:

Overall structure, new test chamber designed very easy to operation and maintenance:
Water and electricity system separation design;
External humidifying design;
Three levels of overheat protection, easy access for refrigeration servicing, etc.



6. Material:

machines for sheet metal processing;
Tecumseh, Bock Compressor;
High quality electronic components (e.g. DANFOSS, ALCO, RANCO, SPORLAN, SAGINOMIYA, Schneider solenoid valve)

ABOUT KOMEG
 

Founded in 1990, dedicating in environmental test equipment for over 30 years, KOMEG Technology lnd Co., Limited, is famous for its KOMEG star brand of environmental test equipment in China and overseas.

KOMEG specialize in climatic test chambers, temperature humidity test chambers, thermal shock test chambers, walk-in chambers, aging test chambers and burn-in room, drying ovens, Altitude test chamber, salt spray testers, and medical laboratory equipment, etc. During the past decades, KOMEG cooperated with and served many enterprises like Gree, Konka, Samsung, LG, Hiconiecs, BYD, Magna International, TOYOTA, Amicell, Stankomet, Premier, Hitek, UL, SGS, Intertek, etc.

KOMEG factory is located in Dongguan Songshan Lake, National Hi-Tech Industrial Development Zone, covering an area of 5, 000 sqm, with over 100 skilled employees including 30+ R&D engineers. (40 minutes from Shenzhen Baoan Airport by car; and 90 minutes from Guangzhou Baiyun Airport by car)

KOMEG also has branch office in Shenzhen.

Our Philosophy
Born for quality, test for future.

Our Aim

Better idea, better design and better quality.

KOMEG keep striving for continuous innovation, releasing no less than 5 new designs each year.

Our strong R&D team and skilled engineers and workers are the key factors for our success.

No matter standard models or customized project, we have rich experience to realize customers' requirements, so that our customers worldwide can benefit more from us when working with Komeg.

Ensure to meet your specific test standards, all key components and parts are imported famous brand from all over the world.

Thats why Desay( Apples' battery supplier, KONICA MINOLTA, SENKO, Midea, TCL and Huawei are also among our long-term clients. With KOMEG top brand strength, renowned reputation domestic and overseas, our products are widely exported to Europe, America, Southeast Asia,  Africa, Oceania, etc. countries like Russia, Germany, Korea, Singapore, Brazil, etc.


Distributors welcomed, Inquire today to get your order started.