Non Destructive Testing Equipment , Wire Rope Inspection Steel Rope Flaw Detector

Non Destructive Testing Equipment , Wire Rope Inspection Steel Rope Flaw Detector

Specification

• For inspection of ropes with diameter from 1 to 300 mm (0.04" to 11.8"), can be ordered with different size diameter
• Size 330 x 235 x 190 mm (13" x 9, 3" x 7, 5 ")
• Weight 15 kg (33 lbs)
• Speed along the rope during inspection - from 0 to 6 m/s (0 to 6, 54 yards/s)

Features

• Dual-function: LMA and LF capability
• Speed does not affect readings
• Accurate distance wheel assembly
• Easy to install and re-install
• Easy to handle and fix on the rope
• 3 changeable hall sensor units
• Temperature range -10 +50°C
• PC software control directly, continuously testing rope length more than 10000m
• Power: AC 220V±10％
• Working temperature: -20℃～40℃
• Storage temperature: -40℃～60℃
• Relative humidity:≤90％RH

Typical applications but not limited with:

Inspection of mining ropes, aerial ropeways (mostly ropes of chairlifts and gondola lifts), guy (suspension) ropes of bridges.

HUATEC HRD-100 Wire Rope computer detector

Windows system

1. Outline

The windows system of wire rope computer detector is the /GB system renewal product which based on the DOS software theory and the real time display alarm guiding ideology utilizes Visual Basic6.0 the programming language foundation, carries on the compilation to become.

This system hardware part uses the domestic and foreign advanced magnetic sensor and the independent research and development sampling module unifies, through RS232 (or USB) main line driving, directly storage data in computer.

This system software part is in the wavelet transformation analysis foundation, in utilizing Visual Basic 6.0 programming language foundation, carries on the compilation to become. Achieve the functions such as data acquisition and control, data analysis, data display, data storage and so on. Increase the visible characteristic in the DOS software function, and by its unique tendency continuously to track the way, may continuously, the dynamic observed data signal and its the change situation, and the real time display obtained result and sends out the alarm; Software increased the automatic evaluation function; In the partial flaw demonstrated on increased cross section and the total sectional area percentage; Software and Windows are completely compatible, suits to user's inertia operation, uses the Word files form production examination report.

This system software may compatible wire rope computer detector DOS software sampling data format, and can analysis processing to it.

The windows system took an independent operating procedure and the safe examination system, can conveniently be suitable for each kind of modern computer, and completes a series of examinations procedure.

2. Systems Demand

2.1 Computers Hardware Disposition Demand:

Processor: Above Celeron 1.5GHZ
Memory: 128MB
Hard disk: 10G
Connection: RS232 or USB
Monitor: Above VGA

2.2 Software Environment Demand:

• This system supports the windows 9x/me,windows 2000, Windows XP, Linux etc operating system;

• Need install Microsoft office word platform.

2.3 System Disposition

3 Software Installations

This system software installation includes following three parts:

1) Visual Basic plug-in unit (package) installation;

2) Windows special-purpose software installation;

3) USB to RS232 actuation installation (when computer has no RS232).

3.1 Visual Basic plug-in Unit (package) Installation

Visual the Basic plug-in unit (package) is a Visual Basic 6.0 small module, if the used computer has already installed Visual Basic programming software, the plug-in unit has not needed to install and might abbreviate the installation step, directly according to the follow operation to install the windows software; otherwise must install the plug-in unit. The plug-in unit installation concrete step as follows:

Insert the disk having the software to the drive (or connect other medium having the software file to the computer), open the folder, double-click on the “Setup.exe”, and just follow the request to operate and install.

3.2 Windows Special-purpose Software Installation

Windows belong to green software, this system software does not need to click to install, just directly copy. Specific installation steps as follows:

1) Insert this system software compact disc, (or connects other medium having the software file to the computer), open the compact disc file, there will appear some folders such as " windows", "package" and so on.

2) Copy the “windows" folder into the Disk C root directory (C: ), certainly must copy into the Disk C root directory

3) After copy finishing, open “windows" folder, may directly operate the executive routine which under "windows.exe" folder.

4) In order to operate simply, the user may carry out the following operation. Right-click on the "Windows.exe", and send it to the desktop as quick way. When next time operates this software, may directly click desktop quick way to open.

3.3 USB to RS232 Actuation Installation

When computer has no RS232 port (Serial Port), need convert the USB to RS232. The instrument contains USB to RS232 transformation transmission line and its drive. Specifically installation step as follows:

• Insert the drive compact disc into the CD drive, open this transformation line drive folder, and click on the drive execution file, first according to the request to install the drive.
• Insert one end of the conversion line into a computer USB interface, according to the computer popped new installation equipment drive request, choosing automatic searching drive options, by the computer to automatically install, and continue to install to complete.
• If the computer has many USB connections, may according to the above method to insert the transformation line in turn, and recognize one by one and install drive.

4 System Operations

4.1 Hardware Connection

Note: the specifically detailed content may refer to in the wire rope computer detector instruction for use related chapter and make the simple description here.

4.1.1 Sensor introduction

Magnetic sensor: The sensor is composed by displacement locator (Leading wheel, encoder), the magnetization installation and the sampling organization. After the system activated, the wire rope and it has the relative movement, then it can gather the signal.

Displacement locator: Leading wheel rotated a circle, the photoelectric encoder sends out the sampling instruction pulse, realizing equal space sampling.

Magnetization installation: When the wire rope and it has the relative movement, completes to the wire rope axial magnetization.

Sampling organization: When the wire rope and the sensor have the relative movement, the Hall element composed the sampling channel will transform the wire rope magnetic flux leakage change condition into the simulation voltage signal.

4.1.2 HUATEC real-time alarm apparatus

The HUATEC real-time alarm apparatus is a portable multi-purpose data acquisition, through the RS232 transmission line to send and save the converted data signal to the computer, make use of the computer CPU formidable function on-line and real-time processing analysis, according to the equivalent threshold value which will set in advance sends out the real-time alarm. One group to give the sensor power supply lithium battery group, the output is 5V. There is an addition charge port to be possible to supply the charge and the power switch.

Standard accessories

Probe　　 　 1 set　　 　

Real time alarm 　　　 　 1pc
Signal cable 1pc　　 　

HRD PC analyse software 　1set
laptop 　　　　 1pc 　 　

Communication cable 　 1pc
Charger　　　　　 1pc

Tool 1set
Instruction manual 1set