100KVA PLC Controlled Three-Phase Medium Frequency DC Spot Welding Machine

100KVA PLC Controlled Three-Phase Medium Frequency DC Spot Welding Machine


SPECIFICATION

DESCRIPTION
Medium frequency inverter DC resistance control system: Refer to the following picture, the three-phase AC current has been rectified into DC. Then convert into medium frequency 1000Hz square wave and connected into primary of welding transformer through inverter circuit which is composed of IGBT. After the rectification through welding transformer, the current become DC with small pulsation and being supplied to electrode for welding. The inverter will adjust the duty cycle rate of IGBT according to the feedback of primary and secondary welding current so as to achieve constant current during welding process.




Compared with the normal AC controller, MF controller has the following advantages:

1. The current in secondary welding loop is DC. Dramatically reduce the impact to the welding current due to the inductive reactance in secondary loop when conducting welding to the work piece.

2. The weight of transformer is reduced greatly. It is light and convenient. The weight and size of the MF transformer is only 1/3 of the AC type transformer. Suitable for robot welding system.

3. Prolong the service life of electrode

4. Be able to weld material like aluminum, galvanized steel, etc. with good welding performance.

5. Especially suitable for three-layer plate welding, ultrathin material welding and precision welding.

6. Less splashes.

7. Increase control of current and welding quality.

Medium Frequency Welding System Composition

Welding Controller, transformer, and welding work piece.
Welding controller includes the controlled rectifier, energy storage part, IGBT, power driving and central control part.



APPLICATION
Products like Sensor, LED and its lead, copper foil and vanished wire, relay, watch, capacitive slug and lead, copper wire, resistance pin, inductance, battery and stabilizer link, socket, silver contact and copper sheet, welding lightning with tungsten and molybdenum material, etc.


FEATURE

1. Electrc Saving: It can help to reduce the consumption of electric energy compared with normal AC machine. The transformer of the same weight could output more energy. It can also be conveniently used with the large automatic welding clamp.

2. For semi-automatic machine, one medium frequency transformer can replace many low frequency transformers which can help to reduce the parallel connection in secondary circuit.

3. Reduce the production cost by improving power factor.

4. More adaptable to the fluctuation of power grid and voltage drop: a part of the energy has been stored by inverter and been supplied to load. It replaces the way of power supply to load directly from the power grid.

5. More reliable process: For most of the applied resistance welding metals, to use DC to weld will help to achieve better effect.

6. Reduce interference in secondary circuit which is in the large open area: the welding current is direct current. When there is induction or magnetic material in secondary winding, the welding will not be affected.

7. More precise and fast control of current: Compare with low frequency system, it is able to analyze more parameters in a more precise way.

8. To make the power supply unit load balance: MF inverter spot/projection welder adopts the three-phase sources which can store energy.

9. The technology of MF system is more traditional and reliable which can prevent the damage results from the breakdown of silicon controlled.

10. Reduce operation cost, including saving the energy of each spot welding and reducing the cycle of welding.



COMPETITIVE ADVANTAGE

1. HWASHI is the leading brand in resistance welding industry in China for 20 years; Factory direct sale, competitive price.

2. Customized Service: We can help to design and develop the welding machine according to your requirement. We are flexible and capable Supplier.

3. Genuine Product with Excellent Quality: 12 months warranty. Our machines are strictly complied with ISO9001:2000 and China Compulsory Certification. Most of our machines enjoy 8-10 years service life. 100% guarantee test before delivery.

4. After Sales Service and Technical Assistance: 24 hours technical support by email. Our professional team is always here willing to be your technical consultant.

5. Quick Delivery: Our company provides just-in-time delivery.

6. Prompt Response to Customers: Your satisfaction is the goal we pursue.

ABOUT US

Guangdong Hwashi Technology Inc. was established in 2001 whose registered capital is RMB 10.309 million.

Hwashi has two production bases in Huizhou, Guangdong Province and Gaoan, Jiangxi Province, covering

a total area of 50,000 square meters. Several branches were set up in Hong Kong, Shenzhen, Shanghai,

Wenzhou, etc. Hwashi is the leading company in welding industry in China and has been awarded the famous

brand for years. Hwashi welding machines are selling to more than 70 countries like areas in Russia, India,

Turkey, Chile, U.S. Saudi Arabia, Italy, Hungary, South Korea, Japan, etc. for providing the best welding machine

and automation solution to the top companies all over the world.

Hwashi company is a high-tech enterprise which is specialized in developing, manufacturing and selling

of standard resistance welding machine, customized automatic welding machine, and industrial robot, etc.

A professional and rich experienced technical team gathered in Hwashi. They insist in self-developing

and take the overseas advanced technology as reference and has obtained more than 70 national patents.

Except for the standard resistance welding machine, they also devote in developing all kinds of automatic

welding machine and production line. Lots of automatic welding production lines has been designed and

manufactured for famous companies in domestic and abroad successfully. Hwashi equipment has

been widely applied to manufacturing industries like cookware, automobile, motorcycle, hardware,

household appliances, low-voltage apparatus, elevator, compressor, etc. In terms of quality, Hwashi has

obtained ISO9001:2000 certificate of quality system, CCC and CE certificate. The main customers

include MIDEA Group, SUPOR Group, GREE Group, Shanghai Panasonic, DELIXI, BYD, MEYER Thailand,

BRG India, etc.

"Caring for our customers and providing earnest service" is the aim of Hwashi company. To meet what you

need is the goal Hwashi pursue. They are committed to become the top class welding solution expert in the

world and break through all kinds of welding difficulties to create real value for customers.

                                  Professional Team

Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people.

We have a professional team of experts with rich experience in electrical engineering, mechanical design and

welding technology.

FAQ:

Q1: what is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate

price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with

the suitable technical proposal and price for you.

Q2: what is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period,

there will be extra cost.

Q3: what if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged

during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he

problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: what is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then

we can shape the machine with the seven days after receiving your payment. If you need the Customized

machine, normally it would take about 30-90 days to complete the machine.

Q5: can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos

after the testing. If you need, we can also send the samples back to your country so you can check

the welding quality by yourself before ordering the machine.

Q6: can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out

with the suitable technical proposal with the basic machine concept drawings to you. Be size after you

placing the order we will send you the more detailed design drawings of the machine to you for confirmation.

Only after you confirming the drawings then we will start the manufacturing process.

Q7: what’s your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union, Alibaba trade assurance.

(we prefer you to choose the Alibaba trade assurance order. If you are not satisfied with the machine that

you order, or we delay the shipping time, then you can apply the complaint on alibaba.com. )

Q8: how can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video

and also we will provide you the online guidance and training to your engineer so you can set up the

machine easily. For some complicated machines, we will send engineer to your country to help installation

and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket

cost, and accommodation fee will be covered by the buyer.